PACKAGING MACHINERY

It all starts with excellent packaging!

Hand Operated Sealers and Foot sealers, impulse and hot bar series.
These are basic sealing machines for sealing laminated and non laminated pouches. There are hand and foot operated models available with cutters and without cutters. Our machines are heavy duty models suitable for continuous operation, sealing width ranges from 8’’, 12’’, 16’’ and  20’’.                         

Nitrogen Flushing and Sealing Machines
Nitrogen flushing and sealing machines are for partially evacuating the pouch and filling it with inert gas like nitrogen. The contents in the pouch will have longer shelf life by reducing fungal and bacterial growth due to reduced presence of oxygen. Inert gas filling helps to prevent crushing of contents. Items like chips, wafers, mixtures, fried nuts, coffee etc. can be packed in this machine for retaining its freshness and aroma till it reaches the consumer. Since the packing is done mostly in laminated pouches, serrated hot bar sealing jaws are used for sealing the bag. Serration helps in getting high sealing strength. The heat control is achieved by simmer stat operation.
The machine is designed for semi-automatic operation. Once the pouch is kept in position and the foot pedal actuated, evacuation, filling the pouch with inert atmosphere, lifting of nozzle from the pouch and sealing takes place sequentially and automatically. Compressed air is used to apply sufficient sealing pressure on sealing jaws.

Note: Filtered, lubricated and compressed air at 6kg/cm and the inert gas cylinder with double stage regulator with pressure gauges are to be arranged by the customer

 
 

Technical Specifications

Length X Width of sealing jaw

 mm

        250 X 12

Type of sealing

 

Hot bar sealing

Power

 

130 w

Voltage

 

240v, AC

Compressed air pressure at NTP

 Kg/cm2

6

Compressed air requirement at NTP

 Liters/min

12

Over all dimension – L x B x H

mm

490 x 560 x 1160

Weight

Kg

38

 Heat Guns or Hot air guns
heat gun is a device used to emit a stream of hot air, usually at high temperatures.  Heat guns, often called hot air guns or hot air stations have various applications, some of them include shrink wrapping of security seals, labels, etc. Heavy duty models are available for continuous operation.

Band Sealers /Continuous Sealers
These machines seal various sizes of pre-filled pouches continuously, they seal most of the

materials like LD, HDPE, Laminated films, aluminium laminates etc. The sealing is wide and

beautiful like an automatic form fill and seal (FFS) machine. They can be erected vertical or horizontal.

 Band Sealers / Continuous Sealers with Air Compressors
Continuous sealers with air compressors seal all kinds of materials like LD, HDPE, laminated films, aluminium laminates, etc. They inflate the pouches with air and seal. The contents in the pouch will have longer shelf life by reducing fungal and bacterial growth due to reduced presence of oxygen. Items like crisps, wafers, mixtures, fried nuts, coffee etc. can be packed in this machine for retaining their freshness and aroma till they reach to the consumer.

Induction Sealing Machines
Induction sealing is a non-contact type of sealing used for inner seals in bottle caps.

Induction sealers use the principle of electro-magnetic induction to seal aluminum wads to

non-metal bottles. It provides leak proof temper evident sealing and preserves the

freshness of the product in the bottle. There are various models available ranging from semi-automatic to full automatic.

Tray Wrappers / Hand Wrappers
These products are characterized by high functionality, resistance to corrosion, superior strength and an unmatched service life. Ideal for wrapping cling films. They are suitable for supermarkets, fruit stalls, bakeries, frozen food, etc.

Strapping Machines
Strapping machines, also known as bundlers are used for higher volume applications or special applications. They are available in horizontal and vertical orientations; however the vertical orientation is far more common.  Some of the applications include: bundling items together for handling and shipment, attaching items to pallets, skids and crates, reinforcing wooden boxes, crates and boxes, holding bales of agricultural products or textiles, etc. Various models are available for different applications.

Coding Devices
Coding devices are used to print mandatory messages such as manufacturing date, expiry date, batch number, inclusive of all the taxes, etc. on products. Various models are available such as Inkjet printers, Dry ink coding machines, Thermal ribbon coders, manual batch coders, hand stamping and numbering machines, hand markers, etc.

Shrink Tunnels / Shrink Wrapping Machines
Our shrink wrapping machines deliver an excellent combination of price, versatility and customer support. With a comprehensive line of durable shrink wrapping machines, we offer the packaging solution you require and deliver the value you seek. They range from tabletop, L-bar sealers to high-speed automatic shrink packaging systems. This enables us to offer the right solutions with options to suit any customer’s production needs.

Liquid Filling Machines
These equipments are used to fill low viscosity liquids such as food items, pharmaceutical liquids, chemicals, lubrication oils, edible oils, etc. They are available from small table top with single head up to full automatic high speed multi-head liners.

Cream/ Paste Fillers
These are used to fill high viscosity liquids such as creams, pastes, etc. with high accuracy and reliability. Many models ranging from Manual, semi-automatic and full automatic are available with single head, double head; linear multi head, etc.

Cup Filling and Sealing Machines
These machines are used for filling and sealing of cups and trays with cream and liquid products, the machines can use pre-cut foils or continuous film rolls. They are available in manual, semi automatic and full automatic models attaining speeds up to 12000 Cups/Hour.

Foil sealers
For pilfer evident leak proof sealing of aluminium foils on cups, cans, Bottles, plastic containers and trays.

Height adjustability and provision for heat control.

Technical Specifications

Model

Height Of Containers

Sealing
Dia. Max.

Power
(Watt )

Operating Voltage

Dimensions (mm)

Weight

mm

mm

   

L

B

H

(kg)

FS 1045

0 to 450

90

200

AC 240

560

250

650

8.5

FS 1545

0 to 450

140

300

AC 240

560

250

650

11

FS 2045

0 to 450

190

450

AC 240

560

250

650

13.5

 

Water Cup Filling and Foil Sealing Machine
Cup Filling and Foil Sealing Machine offered provides for multifunctional high-speed working support.

Specifications:
Full automatic machine specially designed for liquid/or semi-liquid materials

  • Provide for perfect filling and sealing support
  • Machine comes with famous electrical and pneumatic components for flawless performance
  • Provide for high stability working
  • System designed to provide for long service life
  • Made of food grade #304 stainless steel for hygienic performance
  • Allows for automatic loading of cups one by one

Vacuum Packing Machines
Vacuum packaging machines are used for protecting food products against environmental influences thus giving your food longer shelf life such as dairy products, tea, ground nuts, cashew nuts, macadamia nuts, etc. Different models are available for various packaging applications. They are most suitable for export packaging of bulk quantities.

 Multi Head With Servo Collar Type Machine – GTE 101

 Technical specifications

Packing range

10gm to 1kg

Filling system

(Multi Head Weigher) 10 Head Weigh Filler & 14 Head

Filling accuracy

-/+ 0.15

Type of sealing

Center seal

Packing products

Kurkure, puffs, potato chips, grains, etc.

Film size

100mm – 500mm width x 100mm-200mm length

Film roll type

Laminated film in roll supported film, e.g. aluminium foil PE

Speed

45 – 60 bags / min, varies with the nature of the products and filling range

Power

3Kw, 230V, AC, Single phase, 50Hz

Wooden case

1300mm x 1000mm x 1000mm (H x W x L)

Size of machine

72’’ x 85’’ x 126’’

Weight of machine

1400kgs (Approx)

Compressor air

6CFM @ 6bar

Optional

Batch coding device

Half Pneumatic FFS Machine (Tow Head Weigher) – GTE 102

Technical specifications

Packing range

10gm to 50gm, 100gm to 250g

Filling system

Two head weigher

Type of sealing

Center seal

Packing products

Fry arms, kurkure, puffs, powder, grains, etc

Film size

100mm – 400mm width x 100mmmm – 250mm length

Film roll size

OD 250mm to 400mm max. ID film real pipe 75mm min

Film roll type

Laminated film in roll supported film, e.g. aluminium foil PE, PP

Speed

12 to 20bags / min, varies with the nature of product and filling range

Power

2.5 Kw, 230V, AC, single phase, 50Hz

Optional

Nitrogen, batch coding device, batch cutting device auto lubrication, GMP model, gas flashing unit level sensor

Wooden case

1300mm x 1000mm x 1000mm (H x W x L)

Size of machine

1050mm x 990mm x 1900mm (L x W x H)

Weight of machine

450Kgs (Approx)

 Half Pneumatic FFS Machine (Manual filling) – GTE 103

 Technical specifications

Packing range

10g – 50gm, 100gm to 250gm

Filling system

Manual

Type of sealing

Center seal

Packing products

Fry arms, Kurkure, Puffs, Grains, etc

Film size

100mm – 400mm width x 100mm – 250mm length

Film roll size

OD 250 to 400mm max. ID film reel pipe 75mm min

Film roll type

Laminated film in roll supported film e.g. aluminum foil PE, PP

Speed

12 to 20bags / min

Power

2.5 Kw, 230V, AC, Single phase, 50Hz

Optional

Nitrogen, batch coding device, batch cutting device auto lubrication, GMP model, gas flashing unit level sensor

Wooden case

1300mm x 1000mm x 1000mm (H x W x L)

Size of machine

1050mm x 990mm x 1900mm (L x W x H)

Weight of Machine

400Kgs (Approx)

Half Pneumatic F.F.S Machine (Cup filler) – GTE 104
This fully automatic semi pneumatic Form, Fill and seal machine with cup filler, on intermittent machine designed for the efficient packing of products in seal pouches up to 500g.

Application: Tea, Sugar, Rice, Kurkure, Puffs (small size), etc.

Technical specifications

Filling system

Volumetric cup filler

Filling accuracy

+/- 0.1%  to +/-0.2%

Sealing type

Center seal

Filling range

10gm to 100gm, 100gm to 250gm

Film role material

Laminated film in all roll supported film, e.g. Aluminium foil PE

Speed capacity

25 to 40bags / min, varies with nature of product and filling range

Size of machine

1050mm x 990mm x 1900mm (L x W x H)

PLC

Delta

TC

Selectron

Contact parts

SS 304

Power consumption

2.5 Kw

Optional

Nitrogen, batch coding device, batch cutting device auto lubrication, GMP model, gas flashing unit level sensor

Weight of machine

450Kgs (approx)

Fully Pneumatic Collar Type Machine, F.F.S, Cup Filler – GTE 105

Features

-Simple operation and low maintenance

-All contacts parts are made of stainless steel 316

-This machine is equipped with AC frequency drive with latest technology for speed adjustment

-Photo electric mark registration system for precise sealing and cutting of the sachet / pouch

-Custom made to suit specific requirements

Technical specifications

Packing range

20gm-100gm, 100g-500g, 500g-1000g

Filling system

Volumetric cup filler, Auger filler, Weigh filler, (Available all filling systems)

Type of sealing

Center seal

Packing products

Powders, grains, etc

Film size

150mm-600mm width x 100mm-550mm length

Film roll size

OD 250 to 400mm max ID film reel pipe 75mm min

Speed

30 to 70 bags /min (varies with the nature of product and filling range)

Power

3Kw, 230V, AC, Single phase, 50Hz

Optional

Batch coding device, Batch cutting device auto lubrication, GMP model, Gas flashing unit level sensor

Wooden case

1700mm x 1000mm x 1100mm (L x W x H)

Size of machine

1050mm x 990mm x 2100mm (L x W x H)

Weight of machine

750Kgs (Approx)

 Half Pneumatic F.F.S  Machine (Auger Filler) – GTE 106

Application: Spices, milk powder, ice cream powder, besan, medical powder, any sticky powder, etc.

Technical specifications

Filling system

Adjustable auger filling

Filling accuracy

+/- 1 to 2% depending on nature of the product

Sealing type

Center seal

Filling range

50gm to 500gm

Packing products

Sticky powder

Size of bag / pouch

W-100 to 360mm, L-80 to 130mm

Speed capacity

20 to 35 pouches /min

Size of machine

2500mm x 800mm x 900mm (H x W x L)

PLC

Delta

TC

Selectron

Contact parts

SS 304

Filling system

Auger filler

Power

220V, AC, Single phase, and three phase

Optional

Batch coding device, Auto lubricant device, Gas flashing devise

Weight of machine

550Kgs (Approx)

 Fully pneumatic Collar Type VFFS Machine – Auger filler-GTE 107

Application: Spices, Milk powder, Ice cream powder, Basan, Medical powders, etc.

Features:

-Fully automatic, compact and robust machine

-Simple operation and low maintenance

-All contacts parts are made of stainless steel 304

-This machine is equipped with Ac frequency drive with latest technology for speed adjustment

-Photoelectric mark registration system for precise sealing and cutting of sachet / pouch

-Custom made to suit specific requirements

-Top quality components and best workmanship

Technical specifications 

Filling system

Adjustable, auger filling

Filling accuracy

+/-0.1%

Sealing type

Center seal

Filling range

Up to 1000gm

Packing products

Sticky

Film roll

100mm to 400mm – W, 80mm to240mm - L

Speed capacity

20 to 45 pouches /min

Size of machine

2500mm x 900mm x 1000mm (H x W x L)

Wooden case

2650mm x 1200mm x 1000mm (H x W x L)

PLC

Delta

TC

Selectron

Contact part

SS 304

Power

220V, AC, Single phase, and 3 phase, 3Kw

Optional

Batch coding device, batch cutting device auto lubrication, GMP model, gas flashing unit lever sensor

Weight of machine

700Kg (Approx)

 Servo Bagger With Servo Auger – GTE 108

 Technical specifications

Packing range

20gm-100gm, 100gm-500gm, 500gm-1000gm

Filling system

Servo auger filler

Type of sealing

Center seal

Film size

100mm-450mm width x 100mm-250mm length

Film roll size

OD 250-300mm max. ID film reel pipe 75mm min

Film roll type

Laminated film in roll supported film e.g. Aluminium foil

Speed

40 t0 80 pouches / min, depending on nature of the product

Power

Motor  H.P single phase 1 Nos. 2H.P three phase

Optional

Batch coding device, batch cutting device GMP model, Level sensor

Wooden case

H – 2200mm, W – 1000mm, L – 1200mm

Weight of machine

750kgs (Approx)

Collar With Four Head Weigher – GTE 109

Features
-Simple operation and low maintenance

-All contacts parts are made of stainless steel 316

-This machine is equipped with AC frequency drive with latest technology for speed adjustment

-Photo electric mark registration system for precise sealing and cutting of sachet / pouch

-Custom made to suit specific requirements

Technical specifications

Packing range

1kg to 5kg, 5kg to 10kg

Filling system

Weigh filler, available all filling systems

Type of sealing

Center seal

Packing products

Powder, grains, etc.

Film size

250mm – 800mm width x 100mm – 650mm length

Film roll size

OD 250 to 400mm max. ID film reel pipe 75mm min

Film roll type

Laminated film in roll supported film, e.g., Aluminium foil, PE, PP

Speed

10 to 30bags / min, varies with nature of the product and depending on filling line like single head to four head

Power

4 Kw, 230V, AC, Single phase, 50Hz

Optional

Batch coding device, batch cutting device auto lubrication, GMP model, gas flashing unit lever sensor

Wooden case

2800mm x 1700mm x 1400mm (L x W x H)

Size of machine

2500mm x 1200mm x 1200mm (L x W x H)

Mechanical Form, Fill & Seal Machines (FFS ) -  Cup fillers – GTE 110
These machines operate on the principle of volumetric cups with provision of volumetric adjustments. Volumetric form, fill and seal packing machines are ideal for packing dry, free flowing products like detergent powders, sugar, tea dust, bhujiya, whole spice, rice, pulses, etc.

 Technical specifications:

Capacity

5gm to 250gm

Filling system

Cup filler

Filling accuracy

+/-0.1 %

Sealing type

Center seal, 3 side seal or four side seal

Packing material

Laminated film

Film size

160mm – 350mm width, 140mm – 290mm, length

Speed capacity

35 – 60 pouches per min

TC

Selectron

Contact part

SS 304

Dimension

780mm x 650mm 1950 mm (L x W x H)

Power consumption

½ Hp Motor, 220V, 50Hz, single phase

Optional

Batch coding device, Lever sensor devise, gas flashing arrangement

Weight of machine

450kg (Approx)

Mechanical Form, Fill & seal Machines (F.F.S) – Piston Fillers – GTE 111
These are automatic form, Fill and Seal Packaging Machines (F.F.S) for packing free flowing liquids and semi-liquids like: Shampoo, Honey, Coconut oil, Tomato puree, Oils, Grease, Pastes, etc, in piston filler pillow pouches.

Technical specifications

Packing range

2ml-20ml, 20ml-50ml, 50ml-100ml

Filling system

Volumetric piston filling system

Filling accuracy

+/- 0.1%

Sealing type

Center seal, three side seal or four side seal

Filling range

Up to 250ml

Packing products

Liquids and semi liquids

Speed capacity

35 to 55 pouches per minute

Size of machine

780mm x 650mm x 1950mm (L x W x H)

TC

Selectron

Contact parts

SS 304

Power consumption

1.5Kw single phase

Optional

Batch coding device, batch cutting device Auto lubrication, GMP Model, gas flashing unit lever sensor

Weight of machine

430kgs (Approx)

Multi Track Packing machine – GTE 112
Features:

-Simple operation and low maintenance

-All contacts parts are made of stainless steel 316

-This machine is equipped with AC frequency drive with latest technology for speed adjustment

-Photoelectric mark registration system for precise sealing and cutting of sachets / pouches

-Custom made to suit specific requirements

-Top quality components and best workmanship

Technical specifications

Packing range

2ml to 50ml, 2gm to 50gm

Filling system

Piston filler, Cup filler

Type of sealing

Four side seal

Packing products

Shampoo, Oil, Honey, Tomato ketchup, Tea and any other free flow powder

Film size

400mm – 900mm width x 50mm – 150mm length

Film roll size

OD 250 to 400mm max.  ID film reel pipe 75mm min

Film roll type

Laminated film in roll supported film, e.g. Aluminium foil PE, PP

Speed

50 to 100 pouches per min, varies with nature of the product and filling range

Power

4 Kw, 440V, AC, Three phase

Optional

Batch coding device, batch cutting device Auto lubrication, GMP Model, gas flashing unit lever sensor

Size of machine

2200mm x 1700mm x 2300mm (L x W x H)

Weight of machine

1500Kgs (Approx)

F.F.S For Liquids (Water, Milk & Oil) – GTE 113

Technical specifications

Packing range

100ml to 1000ml

Filling system

Piston filler / Magnetic filler

Type of sealing

Center seal

Film size

250mm – 300mm width x 60mm – 150mm length

Film roll size

OD 250 to 300mm max. ID film reel pipe 75mm length

Film roll type

Heat sealable polyethylene

Speed

30 to 40 pouches per min depending on the product nature

Power

HP motor, 220V, 50Hz

Optional

Batch coding device

Wooden case

H – 1950mm, W – 650mm, L – 780mm

Weight of machine

410Kgs (Approx)

Horizontal Candy Wrapping Machines – GTE 114

Features:
-Simple operation and low maintenance

-All contacts parts are made of stainless steel 316

-This machine is equipped with AC frequency drive with latest technology for speed adjustment

-Photoelectric mark registration system for precise cutting sealing and cutting of sachet / pouch

-Custom made to suit specific requirements

-Top quality components and best workmanship

Technical specifications

Filling system

Automatic / Manual

Type of sealing

Center seal, pillow type

Packing product

Chocolate, biscuit, etc

Film roll type

All type of laminated material

Speed

300 – 450 candies / min, optional size available

Power

Motor 1 HP DC with DC drive, 220V single phase, load 2.5Kw

Size of machine

1800mm x 1000mm x 1360mm (L x W x H)

Weight of machine

700kgs (Approx)

Horizontal Floor Wrap Machines – GTE 115

Features:
-Simple operation and low maintenance

-All contacts parts are made of stainless steel 316

-The machine is equipped with AC frequency drive with latest technology for speed adjustment

-Photoelectric mark registration system for precise cutting and sealing of sachets / pouches

-Custom made to suit specific requirements

Technical specifications

Filling system

Automatic  / manual

Type of sealing

Center seal, pillow type

Packing products

Chocolate, biscuits, etc

Film Roll Type

Laminated film in roll supported film, e.g. Aluminium foil, PE, PP

Speed

Approximately 40 to 120 pouches / min, depending upon the size of packet.

Power

Motor 1.5 HP DC with DC drive 220V / single phase, load – 3kw

Size of machine

1080mm x 1700mm x 1800mm (approx)

Weight of Machine

 700kg ( Approx)

 1 Head Weigher – GTE 14

 Technical specifications

Weighing range

10gm – 3000gm

Accuracy

0.1gm to 2gm

Max. Speed

120WPM

Power supply

220V, 50Hz, 2Kw

Hopper volume

1.3L

Monitor

7’’ HMI

       

Features
-Water proof and dust proof

-Stagger dump avoids big pieces stuck

-Multi language HMI

-Screen back light adjustment

-99 preset programs are preprogrammed in stock

Head weigher – GTE 10 Head

Technical specifications

Weighing range

10gm to 3000gm

Accuracy

0.1g to 2gm

Max. speed

70 WPM

Power supply

220V, 50Hz, 1.5Kw

Hopper volume

1.3L

Monitor

7’’ HMI

 Features
-Water proof and dust proof, full stainless steel construction

-Stagger dump avoids big pieces stuck

-Multi language HMI

-Screen back light adjustment

-99 preset programs are preprogrammed in stock

RO mineral water plant

TURNKEY PACKAGING TECHNOLOGY
We offer professional engineering services with regard to turnkey liquid packaging systems. Turnkey projects involving all phases of liquid packaging, including container supply, conveying, filling, capping, labelling, and end-of-line systems are regularly undertaken.

END-OF-LINE EQUIPMENT
Gte Ltd acquired distributorship for end-of-line equipments to suit all your end -of-line packaging needs. Case packaging solutions, Shrink wrapping solutions, Palletizing, Pallet wrapping etc. are some of the equipments we supply.

EXTENDED SHELF LIFE (ESL) EQUIPMENT

Why ESL (Extended Shelf Life)?

  • No need for daily delivery
  • Less expensive than aseptic technology
  • Fresh flavour

How we go about it:

Air Management

  • Clean room = Class 100
  • Pre filtration
  • HEPA filtration
  • Diffuser
  • Laminar vertical air flow

Cap Sterilization
Eliminate contamination for cap.

Container Sterilization
Single or double stage rinsing using a combination of sanitizing agents available

Auto-sanitise and CIP

  • Auto-sanitise (Surface Sterilization)
  • A multi-stage programmable system to conform to individual product requirements.
  • CIP (Clean in Place)
  • A multi-stage, two directional systems which can be programmed to confirm to individual product requirements.

VOLUMETRIC CUP FILLERS

Filling Operation

  • On the basis of our experience with different products, cups and lids, we have developed innovative, individual, flexible and reliable machines.
  • The Volumetric cup filler is suitable for most flow able liquid products such as juices, yoghurts, creams, etc.
  • The Volumetric Cup filler guarantees an optimized dosing accuracy and careful filling based on high flexibility.
  • The lipped foil heat seal lids are standard but plastic lid overcapping can also be accommodated.
  • A second filling cycle, suitable for two-part products can be added.

Customers benefit from:

  • Versatile container handling
  • Wide range of filling nozzle options
  • No container no fill function to prevent product wastage
  • Change parts designed for quick change over
  • No drive chains - Gear driven

PUMP FILLERS

Why Pump Filling?

  • Product versatility – wide viscosity range
  • Usually recommended for lower production volumes
  • Price competitive
  • Operating simplicity
  • Robust design
  • Low maintenance

Container specifications:
500 - 5000 ml glass or plastic bottles

Filling operation

  • Fills in line using either a gear pump, lobe pump or progressive cavity pump.
  • Pre-set counting system ensures accurate dosing.
  • Pneumatic actuated valves.

Customers benefit from:

  • Quick release change parts
  • Smooth infeed of containers
  • Versatile container handling
  • No container no fill functionality, minimizes product wastage
  • Positive shut off valve prevents dripping and product wastage
  • Optimal manpower utilization using single machine operator
  • Variable speed control
  • High level of hygiene obtainable from a full CIP system
  • Economically sized footprint for optimal floor space utilization, etc.

Operating speeds
Speeds of up to 150 BPM are achievable – final filling speeds are determined by product, viscosity, filling temperature and foaming characteristics as well as bottle design and neck opening.

NETT WEIGH FILLERS

Summary
Net weight filling equipment is more expensive than other conventional filling methods, but the filling accuracy provides major cost savings. These cost savings increase as you do mass production. Non-contact filling also allows ultra clean filling applications.

Why Net weight filling?

  • Measures product only.
  • Can handle aerated product.
  • Accurate filling.
  • Product saving.

Filling operation
Pneumatically actuated valves, no bottle no fill function.
Weigh checked before and after filling.
Non-contact filling valve
Robust scale design manufactured from stainless steel with an accurate sampling rate of 600 samples per second with a standard deviation of 1.6 grams.

Customers benefit from:

  • Quick release change parts
  • Smooth infeed of containers
  • Versatile container handling
  • No container no fill functionality minimizes product wastage
  • Easy operation of filler from base mounted control panels
  • Variable speed control
  • Interactive touch screen on control panel to ensure production friendly operation

CAPPING OPTIONS

Fly Capping

  • Caps are picked up by the containers.
  • Snap, snap roll-on and screw caps can be handled.
  • Caps are individually screwed on by individually adjusted cap gripping heads to a pre-adjusted torque level.

Pick and Place Capping

  • Caps are picked up by the capping head and placed on the container.
  • Snap, snap roll-on and screw caps can be handled.
  • Caps are individually screwed on by individually adjusted cap gripping heads to a pre-adjusted torque level.

Thermoseal Capping

  • Thermoseal capping can be accommodated for foil caps.
  • A built in no bottle no cap function is included.

Cap Sanitizing
A cap sterilizer can be added to sterilize the caps in the cap supply line before transfer to the filler.

FILLING AND CLOSING

SUMMARY
Filling and closing are the core tasks in the beverage and food industry. We regard it as our duty to create and present the right filling technology.

With a wide variety of fillers and capping options, we can offer the best solution for a  broad product spectrum.

ROTARY NETT WEIGH FILLERS

LEVEL FILLERS

Why Level Filling?

  • Product measured from a constant level from the top of the bottle.
  • Cost effective machine
  • Low maintenance

Container Specifications:

250 - 5000 ml glass or plastic bottles with additional safety features for glass bottles

Height: 100 mm – 330 mm

Maximum diagonal measurement: 160 mm

Filling operation

  • Gentle gravity fed filling for accurate dosing without foaming.
  • The containers open the filling valves and fill to a constant level from the top of the container.
  • Vacuum assisted filling valves can be provided for more viscous products

Customers benefit from:

  • Quick release change parts
  • Smooth infeed of containers
  • Versatile container handling
  • No container no fill functionality minimizes product wastage
  • Easy operation of filler from base mounted control panels
  • Variable speed control
  • Interactive touch screen on control panel to ensure production friendly operation
  • High level of hygiene obtainable from a full CIP and Auto Surface Sanitation system
  • Contamination from caps eliminated by a cap sterilizing system
  • Contamination of air in filling environment eliminated by a HEPA filter system
  • A safe working environment ensured by full safety guarding which conforms to international safety standards
  • Low maintenance
  • Base or neck handling

Operating speeds
Speeds of 50-600 BPM are achievable. Final filling speeds are determined by product, viscosity, filling temperature and foaming characteristics as well as bottle design and neck opening.

CAPPING OPTIONS

Fly Capping

  • Caps are picked up by the containers.
  • Snap, snap roll-on and screw caps can be handled.
  • Caps are individually screwed on by individually adjusted cap gripping heads to a pre-adjusted torque level.

Pick and Place Capping

  • Caps are picked up by the capping head and placed on the container.
  • Snap, snap roll-on and screw caps can be handled.
  • Caps are individually screwed on by individually adjusted cap gripping heads to a pre-adjusted torque level.

Thermoseal capping

  • Thermoseal capping can be accommodated for foil caps.
  • A built in no bottle no cap function is included.

Cap sanitizing
A cap sterilizer can be added to sterilize the caps in the cap supply line before transfer to the filler.

RINSING EQUIPMENT

Why rinse?

·         Remove foreign material

·         Pre-heat

·         Sanitize

·         Sterilize

Features

·         Model ranges from 8-66 rinsing nozzles.

·         Single or double stage rinsing options.

·         Wet or dry (air) rinse

·         Rinsing media can be sterile, hot or cold water, ozonated water or chemical agent.

·         Optional double stage rinsing - First stage – sterilizing agent (atomized spray, Oxonia Active, Oxysan, Hydrogen Peroxide), Second stage – water rinse with sterile water.

·         Base or neck handling.

Customers benefit from:

·         Manufactured from stainless steel for excellent hygiene and durability.

·         Rapid exchange parts ensure quick-change over.

·         No bottle no rinse option.

·         Can be combined with rotary fillers.

·         Electronically variable machine speeds.

·         Line control function stops machine when exit conveyor is full.

·         Versatile bottle handling.

·         Full safety guarding

UNSCRAMBLING EQUIPMENT

Bottle Unscramblers
No matter what the requirement, Gte Ltd has supplied bottle unscramblers that fulfill your needs. Operating speeds are determined according to container height, diameter, shapes and characteristics.

  • Containers are fed in bulk onto a rotating disc by an even feed elevator.
  • Feed is electronically controlled according to demand to ensure optimum volume of containers on the disc for gentle handling and excellent efficiency.
  • Containers move from the rotating disc into a set of drive belts that convey the bottle through the machine. During this transfer, the bottle is lying flat and can be orientated neck first or base first.
  • A hook turns bottle orientated neck first, to ensure that they exit the machine base first. At the discharge, another set of drive belts turns the bottle upright, ready for transfer to the discharge conveyor.
  • Speed varies depending on the bottle size.

Cap Unscramblers
Cap unscramblers include horizontal, centrifugal, incline and vertical types as well as waterfall unscramblers.

  • These are designed to work with a wide variety of caps.
  • The sorting action is gentle to protect the cap and ensure integrity.

Silent Wave Option
The unscrambler is completely enclosed by several access doors that primarily decrease noise levels to less than 80 decibels. These doors also facilitate visibility and accessibility of the machine.

Advantages of unscrambling

  • Gentle bottle handling – no damage to bottle surface.
  • Reduced labour requirements.
  • Enhances hygiene bottle handling
  • Can unscramble pre-sleeved containers

PACKAGING TYPES
We offer packaging solutions for various packaging types, including Plastic bottle (PET, HDPE), Sachets (FFS and premade), Cans, Glass bottles, Cups, Jars, Tubs and Drums.

General capping solutions provided can accommodate screw-on caps (flat & sports caps) , snap-on caps, and heat-sealed foil lids.  Specialized capping applications can also be accommodated.

  • Plastic Pet Bottles
  • Plastic Hdpe Bottles
  • Sachets (Ffs And Pre-Made)
  • Cans
  • Glass Bottles
  • Cups
  • Jars
  • Tubs And Drums
  • Screw On Caps (Flat And Sportscaps)
  • Snap-On Caps
  • Heat Sealed Foil Lids
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